01-04 Chevy/Geo Tracker 2.5L V6 Engine/Motor Assembly Video Tested 177k. there are companies you can find by google-ing tracker Diesel swap or conversion. The engine swap is easier if you remove the engine and transmission together. 15. There's a lot of sharp people here that have done or are doing the swap. I couldn't find the thread by the chap that fitted the bush, Rockrat4x4 were selling a machined flywheel. It's actually a Kicker 2 with a Toyota case behind it. Are there kits for the various engine swaps----Seems like after reading as much as I can find----Lots of talk about engine switches but very few actually doing it----I'd like to have enough hp to be able to meet the demands of duning in heavy sand---So would the 2.7 be the better choice-----Tons of built Sammys but so very few Trackers----HOW COME. Remove the 10mm bolt and reinstall it through the coil bracket and the hard line mount with the coil wire facing the distributor. It is a two wire hookup and accepts a 5/16 fuel line. The search on this Forum doesn't work very well. Grab the catalytic converter if you can. The engine and transmission bolts back in to the stock locations. The other side will need to be braced with a piece of metal. Looking for more power? 10. ZUKIWORLD Online | Suzuki 4x4 Editorial and Forum, Technical Discussion - Performance / Modify, Re: 2.0L engine swap in a 1st gen tracker, Quote from: HappyHarold4 on May 07, 2010, 05:42:57 PM, Quote from: Rhinoman on April 29, 2010, 11:30:33 AM, http://members.cox.net/aftermarket4x4/2litertracker.html, Turbocharged 150HP 1.6L 8V 93MPH 1/4 mile, Only thing is I don't know anything about anything. Jimenez Racing 7.65 @ 177 - YouTube One side of the box bolts to the side of the fenderwell using the original air box mount. Transmission Options. $199.00. Harness modification - Automatic - (must use Vitara … Some people have installed the ECM in an upside down Tupperware container  to protect it from dirt and moisture. You can take a TDI motor and drop it into a Suzuki Samurai, Suzuki Sidekick, or Geo Tracker without having to make many modifications under the hood. Was: $2,039.99. Be aware that any vehicle emission inspection will expect, at bare minimum, an engine the same year or newer with a tailpipe emissions reading equal to or cleaner than your original engine in good operating … so I said heck with the little mouse of a 4 cylinder. 6. This 1993 Geo Tracker is for sale in Las Vegas, Nevada for $14,500. The 1.6L 8-valve engine can also accept modifications such as the Thorley header, MSD ignition, and other great components to help soup up your new setup. What I want to know is, are there any engines from geo, suzuki, or chevy that are more powerful and can be bolted in to my dads 96 tracker lsi automatic? or Best Offer. Based on the research I've done, it does appear that the 1st gen t-case will fit on the 2.0L tranny. What is involved in most 4.3 swaps. Remove the air box, disconnect and remove the battery, and label all the wiring and components so you know what it is later. 3. Hi guys, My Dad has a 96 chevy tracker with the 16v 1.6 in it, and it has suffered some engine damage. It's a 1993 Geo Tracker that's had its 80-hp four-cylinder yanked out and replaced with a turbocharged 6.0-liter GM V-8. Suzuki has 56 engine now so, the list of swaps are, near limitless, for sure, the perumtations of bodies and drive line parts.. USA VIN engine code 0 hell. The diesel swap is not a one wire hookup. The easiest engine swap on the market. So I can either swap in the 2.0L cluster and use the marlin crawler VSS, or I can send my cluster out to trail tough to be modified and use it with the cable from the toyota case. does anyone know if the 2.0L bellhousing will bolt onto the 1.6L tranny? 1600cc Engine Swap from Sidekick or Geo Tracker. The mini SUV sits on an Art Morrison chassis with independent front suspension and four-wheel disc brakes. My current drivetrain is the stock 8v 1.6L motor, stock 5speed tranny, w/ the stock transfer case. besides the engine does anyone have a complete list of parts needed You’ll need the complete engine with all the hoses and pulleys. Make sure you remove the ground from the starter. You will need the motor, wiring harness, everything attached to the wiring harness, instrument cluster and air cleaner assembly. Purchase a new electric fuel pump which could be mounted outside the tank under the body or on the frame rail. Buggy Application Stock Application Installation kits for performing Sidekick / Tracker engine conversions into Samurai's using a 1989 to 1998 Suzuki Sidekick or Geo Tracker 8V or 16V 1600 engine. Under the hood sits a turbocharged 6.0 L LQ4 V8 featuring On3 Performance 7875 turbocharger, LS9 head gaskets, and Brian Tooley Racing (BTR) Stage 3 camshaft and springs. The 8-valve 1.6L has throttle body fuel injection while the 16-valve has multipoint fuel injection $1,529.99. 4PC SICKSPEED SPIKED BOLT FOR ENGINE BAY DRESS UP KIT 10X1.25 P1 24K (Fits: Geo Tracker) $9.88. You can use an external fuel pump from an 89 Ford F-150. You’ll have to make custom mounts for the air box with mass air sensor. Now install the wiring harness you had modified by Trail Tough. 2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack. This modification is necessary for your ECM to control the motor properly and it also keeps the sensor light from coming on. 4. A member over at Ecomodder.com swapped in a 900cc Kubota 905 3 cylinder 24 hp diesel engine a Geo Metro Convertible. get the geo tracker kits for vw diesel engines colleague that we allow here and check out the link. Remove all of the wiring, cables, lines and hoses from the engine. That means you can swap any 4 cylinder VW engine into your Suzuki Samurai, Sidekick, Geo Tracker or even have a Toyota turbo diesel … The ignition coil can be mounted to the firewall on the passengers side at the mounting location for the steel vacuum line that goes from the manifold to the brake booster. Even without modification to your 1600 engine you can expect to gain up to 25 horsepower over the stock 1.3L motor using a fully bolt on kit. 8. Never the less, its not that difficult. 3. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. The 1.6L swap adds very little weight keeping the Samurai a very light and nimble trail machine. History. (the VIN code is 0 for both G16 engines) G16A and G16B (8 valve TBI and the 16valve MPI systems) Some USA stores sell and use the KV and KC identificaion. Now you can drop the new motor and transmission in to the Samurai. they give a lot of details for people thinking about swapping and will answer any questions you have. $270.00 shipping. Getting a complete fuel tank from a 1990 or newer Samurai which has the pump already built in the tank. You will find plenty of help here on the forum. On 1996 and up donor vehicles you will need to get the second 02 sensor portion of the wiring harness. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. Install the new passenger side motor mount and drivers side motor mount shim. The motor is shot and I have a 2.5L out of a 1987 Jeep that I am thinking about putting in. The distributor wire to the coil was about 6 inches too short so the coil wire from the 1.3 liter motor was removed and installed instead. Acme Adapters is the place that gives you everything you need to know in order to make a Suzuki Samurai Turbo Diesel, a Suzuki Sidekick Turbo Diesel or a Geo Tracker Turbo Diesel using any Volkswagan 4-cylinder water cooled family of engines. I think Zaggy had a new flywheel custom made. Trail Tough’s 1.6L conversion kit includes an engine adaptor kit, high pressure fuel pump, and modification of your donor harness completely color-coded labeled and ready install a well as modification of your speedometer. 16. If installing the fuel pump on the underside of the body, mount it as high as you can so if a drive shaft lets go it won’t hit the pump. Others have cut down the cable bracket, took off the support for the crossover tube, and adjusted my hood latch up as far as it would go and put some washers under the rubber stops to space them down. AXIS Power® VW Diesel Swap kits . Its about 7-10 wires depending on how you use your glow plug relay and a fan relay. Buy used Chevrolet Tracker motors/engines from our network that offers up to a two-year warranty on qualified units! Call to order or for more information toll free 877-SUZUKIS. or Best Offer. It is your certainly own time to conduct yourself reviewing habit. Yes a Toyota 1.8 from a 1980 from a 33 year old corolla, is better and more powerful than a suzuki 1.6 engine, plus it last longer and u can get way more aftermarket support. Buy your used Chevrolet Tracker motors/engines from us and save time and money. I'm getting ready to swap a 2.0L into my 92 Tracker. Suzuki began importing four door Sidekicks from Japan in 1991. The engine and transmission is removed by removing the (4) 14mm motor mount bolts, (2) 12mm transmission crossmember bolts, and the (2) 14mm bolts that hold the brace below the tranny. Now you can install the adapter kit. 1. Here, when you can get a Suzuki 1.6 Sidekick engine going this fast we can say that old Toyota engine is not better. Recognizing the pretentiousness ways to acquire this book geo tracker kits for vw diesel engines is additionally useful. He is currently working out the d Sierra 1500 Diesel; ... American car enthusiasts aren’t the only ones who recognize and appreciate a good LS engine swap. This involves installing the adapter plate to the new engine and reattaching the Samurai transmission. Some have added a 3/4-inch spacer to the body mounts up by the radiator support and a 3/8-inch spacer to the next ones back. Now you can install the Sidekick/Tracker starter. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. Even for a 2.0L Suzuki engine swap, I would closely compare the donor vehicle's engine and transmission installation before plunging into the swap project! With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. All lines need to be double hose clamped due to the higher fuel pressure. Now you can install the ECM. Route the harness through the large grommet hole above the battery and into the passengers side kick panel where the ECM will be mounted. Includes an engine adapter kit, high pressure fuel pump, and modification of YOUR 1.6 donor harnesses. The 16-vale motors fuel return line is 1/4-inch and needs to be 1/4-inch all the way back to the tank. Would it be easier to swap … Double clamp all the connections. When gathering parts for your conversion keep in mind that 1996 and up motors are OBDII and will not be smog legal for California. You’ll have to install an electric fuel pump (with at least 45psi output) if your Samurai doesn’t already have fuel injection. Will the 2.5 jeep motor bolt up to the tracker transmission? No not Aftermarket4x4, they used a custom or heavily machined flywheel. 4.3 auto. These were powered by a sixteen valve 1.6 Liter engine. Finally, remove the fan, shroud, and radiator. Brown 1994 Popular Science- 1996-03 Popular Science gives our readers the information and tools to improve their technology and their world. Cut the complete fuel pump mounting plate and pump out of a Tracker gas tank and weld it into the Samurai gas tank. You’ll have to install the speedometer that you had modified by Trail Tough. Someone on here did this a year or two back and IIRC only had to make up a bronze bush for the centre of the flywheel. Personally I would not consider ANY diesel swap into a Tracker or Sidekick to be "worth the trouble", but that is because any vehicle I'm building is not going to be a "pure off road vehicle" - the problem with diesel swaps, is that diesel engines develop their torque at significantly lower rpm than gasoline engines, and it is almost impossible to gear them correctly when … A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. a. The seller doesn't list the horsepower, ... via Engine Swap Depot. Looking for more power? Here is a list of supporting components available for the do-it-yourselfer. A TDI engine averages 35 miles per gallon. We carry a wide-ranging catalog of used Chevrolet engines for all applications including gas and diesel engines. For the fuel line connections, you can use high pressure rubber fuel line between the motor and Samurai hard line. Our newest conversion is putting a 2.0 or 2.3 Suzuki engine 1999-2003 into a Suzuki Sidekick, X90 or Geo Tracker 1989 - 1998. Acme Adapter turbo diesel kits will mate the VW engine to your transmission of choice: Samurai, Sidekick and Geo Tracker (auto or manual) transmissions and the Toyota 22R, 4 cylinder style, … You can use a piece of flat stock and bend it in to shape. Are the tranny input shafts the same? The easiest option is to get a diesel for more low end torque if you are trying to use it as an off-road truck. Please note that Acme Acme kit #1 and our basic Sidekick/Tracker, and basic Toyota kits will fit any of the VW 4 cylinder inline water cooled engines from 1976-2006. There are several variables and options to consider as listed below. You have remained in right site to begin getting this info. Suzuki 1.6L Facts: The 1.6L is a fuel injected engine and never came with a carburetor. Since the 2.0L tranny has a hydraulic clutch, I would have to convert my clutch pedal to hydraulic. 1993 Samurai or a Sidekick/Tracker? The Trail Tough kit includes replacement front body bushings to raise the front clip (hood & fender area). I'm getting ready to swap a 2.0L into my 92 Tracker.